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2005 Successfully Completed Project:

For SMS-Demag Ltd (Canada)  at  MADAR Coil Coating in Damascus, Syria

Continuous Colour Coating Line

 

SMS-Demag Ltd

Line Specification:

Materials: Aluminium Galvanized Steel
  Max Min Max Min
Gauge: 1.00 mm 0.16 mm 0.80 mm 0.16 mm
Width: 1250 mm 610 mm 1250 mm 610 mm
Line Speed: 70 m/min - 70 m/min -
Entry Coil Weight: 20 T 0.55 T 20 T 1.65 T
Exit Coil Weight: 20 T 0.75 T 20 T 2.20 T
Yield Strength: 23.3 kg/mm2 9.1 kg/mm2 42.2 kg/mm2 19.9 kg/mm2
Shear Strength: 15.2 kg/mm2 - 45.0 kg/mm2 -
Controls By: Siemens Canada Powerhouse Controls

 
Entry Section is a "Dual Pass-line" configuration

Dual pass-line entry section
Exit Accumulator shown in the LOWER (running) position Entry Accumulator shown in the FULL (running) position

Material Accumulators: Stores over 90 seconds of material at maximum  line speed

Chemical Coat Applicator: Cromate is applied to the strip
 		 Chemical Applicator appliies "Cromate" to the strip allowing the paint to adhere to the material.

Primer and Finish No. 2 applicators both have "Bottom Side" Coating options

Finish No 1. is designed for "Top Side" application of paint and is also used for "Printing".
View of Finish No. 2 "Top Side" of strip.

Primer and Finish Coat Applicators

Finish No. 1 showing "Patterned" pickup oll (bottom) and ink transfer to the applicator roll (top). Brown "Wood grain" printed onto light brown "Prime coat".

Strip Printing Option: This allows the strip to be painted with different patterns, shown here is wood grain.
Belt Wrapper shown in the inline position.
Single Tension Reel: Recoiler with Belt Wrapper
First Saleable coil was produced in late July 2005. White top coat with clear coat bottom. T. Tiwari, G. D. Kulkarni, L. Sridharan, F. Golbeck (SDC), I.P. Singh & P.V. Jadhav
First Production Coil: July 2005